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CMMS
Hospital Maintenance:
Today’s & Tomorrow’s CMMS
Hospitals offer unique
services as compared to other healthcare organizations. According to
the American Hospital Association, there are three types of
characteristics that are especially distinctive to hospitals:
• Hospitals provide care 24 hours a day, 7 days a week;
• All patients seeking emergency care are cared for regardless of
ability to pay;
• Hospitals must ensure that staff and facilities are prepared to
care for victims of large-scale accidents, natural disasters,
epidemics and terrorist actions.
(Source: Prepared to Care Report, 2006, American Hospital
Association)

Modern technologies and techniques combined with CMMS
software are increasingly essential tools to ensure that
facility maintenance keeps pace with the demands of today’s
hospital requirements.
While this plethora of add-on services provides a challenge
for hospital managers and medical staff they also mean an
increase in responsibility for those who must ensure the
hospital’s physical infrastructure and equipment are
available and reliable.
The facility manager can no longer rely on yesterday’s
technology to meet today’s demands. This has lead to the
widespread adoption of computerized maintenance management
systems or CMMS. This software is a critical strategic tool
in improving maintenance performance as part of the solution
to address those problems particularly facing hospital
facility managers today.
Computerized Maintenance Management System (CMMS)
CMMS is basically what QuickBooks is to accounting. Instead
of manually writing out work orders and scheduling
maintenance technicians, a CMMS automates these functions
and takes the ‘pencil and paper’ function out of maintaining
facilities. The CMMS also ensures that all relevant data is
collected so that there is a complete picture of equipment
performance and cost. A CMMS is also used proactively;
instead of reacting to maintenance problems on an ‘as
needed’ basis, the CMMS schedules planned work via work
orders for the maintenance staff. Equipment Asset details
are inputted into the CMMS for all kinds of equipment and
then maintenance tasks are scheduled on a calendar or usage
such as operating hours, number of cycles, etc. basis. For
more complex equipment such as MRI or x-ray machines, even
more detailed information can be gathered and linked via the
CMMS, and individual parts can be monitored. In addition,
maintenance history is contained for each piece of equipment
and trouble spots can be identified through analysis of work
order history.
Affordability of CMMS
In 2005, over 25% of hospitals operated at negative total
margins due to escalating costs. In comparison, due to
economies of scale and technological advances, the cost of
CMMS has dramatically decreased over the past few years and
the cost savings it generates allows the software to pay for
itself. This fact came as a pleasant surprise to Chris Hall,
a seasoned facilities manager, when he came to Hamilton
Memorial Hospital, in McLeansboro, Illinois in 2004. As the
support services director, Hall knew that to efficiently run
the maintenance of any facility - a daunting and crucial
function in hospitals - he needed an efficient CMMS in
place. Yet, he also knew that he was constrained by a
limited budget.
After researching CMMS options on the Internet, Hall found
that there were not many options available with efficient
maintenance management systems for less than $1000 for a
credible and complete CMMS, including customer support. Hall
immediately chose an option that fit his hospital’s budget
and provided excellent maintenance monitoring and reporting.
Now instead of spending his time answering the phone
fielding questions about work order status, he or his
staff can look up the information online via the CMMS. “I
used to get contacted every five minutes. So this really
saves me the time of having to explain the issues or the
status of orders,” he says. And it was all done within his
hospital’s budget.
Other Bells and Whistles of CMMS:
A Handheld or PDA
Besides affordability, other advances associated with CMMS
that are being implemented in today’s hospitals include the
use of personal digital assistants (PDAs). These personal
computers help facility workers maintain their hospital’s
24/7 schedule. PDAs were originally designed as personal
organizers. It is expected in the near future that the use
of these devices will increase as they gain acceptance in
the marketplace and their cost decreases. Besides being
handheld computers which is optimal in hospitals where large
square footage is the norm, PDAs can be online or
synchronized. Online means the handhelds have constant
contact with the database via a wireless connection. Thus,
where there is zero tolerance for downtime and constant
wireless connections are present, real time offers current
information no matter where the technician is located;
uploads and downloads are in real time. In comparison,
synchronized PDAs are uploaded with maintenance data at the
beginning of the work shift and then downloaded during
regular intervals or at the end of the shift. Usually, the
synchronized handheld will contain all of the work orders
that need to be accomplished by the facility technician
during his shift. They can be used anywhere and real time
wireless contact is not required. Handhelds are especially
important due to the round the clock maintenance required by
hospitals.
Radio Frequency Identification (RFID) tags
RFIDs are already in use in many areas such as large
shipping crates and security applications but these tags
have not yet reached the hospital arena. RFID is a method of
identification through the use of radio waves. Typically, a
RFID tag would be attached to a particular asset and would
be identified by a unique ID number. As these devices or
‘tags’ “listen for a radio query and respond by transmitting
their unique ID code”, very large amounts of information
about that asset can be recorded and accessed. Similar to a
barcode application where the RFID tag is “read”, the
antenna is excited and transmits the unique number
associated with that to the reader device. Thus all sorts of
information about the asset can be accessed including its
repair history and condition reports of that asset. For
instance, due to strict state regulations, hospitals must
continuously monitor generators as part of their life/safety
aspect of facility management. A RFID tag for a generator
could contain the history of that generator so that an
inspector equipped with an RFID reader could instantly
access that information to evaluate the asset’s
functionality and its repair history since the last
inspection. This information could then be updated to ensure
it is current.
Predictive Maintenance
Traditionally preventive maintenance has consisted of a
technician lubricating and physically inspecting a machine.
This physical inspection can include partial or complete
disassembly of the machine for inspection or to change
parts. There are several problems with this:
• There may be nothing wrong with the machine, operating
time has been lost and failure is more probable when it is
put back into service after re-assembly;
• Some problems may not be discernible by physical
inspection;
• Some problems may only be discernible when the machine is
in operation.
Predictive maintenance consists of a series of technologies
that can be used to detect future problems thus ensuring the
machine remains in operation until the optimum moment to
stop the machine for service. Typical of these would be:
• Vibration Analysis - These identify vibration parameters
that vary from the baseline norm that has been established
for that machine;
• Infrared - This identifies, for example, hot spots on
electrical connections that are a precursor to failure
and/or fire;
• Noise Detection - Leaks and other related problems can be
detected through ultrasound techniques.
Modern technologies and techniques combined with CMMS
software are increasingly essential tools to ensure that
facility maintenance keeps pace with the demands of today’s
hospital requirements. Implementation of CMMS software and
its technological advances are essential to the proper
maintenance of a hospital and allow medical practitioners to
achieve their primary goal of providing patient care without
distraction.
David Griffiths is the senior management consultant for
Williamsville, NY–based CWorks Systems, Inc. CWorks can be
reached at:
716- 631-4750 or at: www.cworkssytems.com.
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